Controls Software Engineer -Lockbourne at KUKA

Job description

Where do people love what they do, and being great at what they do? At Swisslog, that’s where! Our teams are the heart of a world-leading Robotics company that’s harnessing the power of technology to shape the future of intralogistics. The result? We’re transforming performance and efficiency for customers across the globe, giving them the vital edge in their markets. Make an impact Controls Engineer serves as the primary controls and automation resource supporting the onsite System Operations (Sys Ops) team at our customer site. The role provides in-depth technical expertise across automation systems, control architectures, industrial networks, PLCs, HMIs, drives, and material handling equipment to ensure safe, reliable, and efficient operation of the facility. Controls Engineer partners closely with the Sys Ops team to troubleshoot complex controls issues, support error recovery, reduce downtime, and improve system performance. This individual analyzes automation system performance, including PLC execution, fault trends, equipment availability, network health, and material flow, and develops solutions that drive continuous improvement. The position also supports automation projects and system upgrades by coordinating with OEMs, vendors, and internal stakeholders, managing controls requirements, and assisting with testing, commissioning, and startup activities. • Modify, maintain, and optimize PLC and HMI applications supporting facility operations. • Support, troubleshoot, repair, and upgrade installed automation systems while working closely with the Sys Ops team. • Provide after-hours controls support as needed to maintain system availability and operational performance. • Assist Sys Ops technicians and operations personnel with controls-related troubleshooting, root-cause analysis, and error recovery. • Maintains material handling control systems, including PLC/PC controllers, industrial networks such as Asi, Profibus, motor control systems, servo drives, frequency drives, and electrical distribution systems. • Support internal and external controls upgrades, lifecycle replacements, and capital projects • Analyze automation system performance and identify opportunities to improve reliability, throughput, and maintainability. • Communicate technical issues, corrective actions, and improvement recommendations to the Site Manager and Sys Ops leadership team. What you need to succeed • 3+ years of experience in industrial automation, controls engineering, or material handling systems. • Strong electrical and electromechanical troubleshooting skills. • Ability to diagnose and resolve complex automation and controls issues using PLC software and diagnostic tools. • Ability to read, understand, and modify PLC programs in multiple programming languages such as Ladder, Function Block, Statement List, etc. • Ability to work independently while managing multiple priorities in a fast-paced distribution environment. • Self-motivated, proactive, and customer-focused approach. • Industrial experience with sound knowledge of electro-mechanical or automation systems • Application knowledge of warehouse distribution systems (pallet or tote conveyor, storage and retrieval machines, monorail systems, etc) • Experience with AC Variable Frequency Drives and low voltage controls systems • Experience programming Variable Frequency Drives from scratch • Expert-level troubleshooting and modification experience with Siemens PLC platforms. • Experience supporting Siemens-based material handling and warehouse automation systems. • Our promise to you Swisslog is a world of opportunity for people who can deliver a game changing mission: driving the future of intralogistics, by shaping an era of robotic and data-driven automated solutions that create exceptional customer value. Join us on this journey and you’ll be part of a global enterprise that’s proud of its Swiss roots - and hugely excited by the worldwide opportunities open to everyone in the Swisslog family. So come and realize your potential, in a team that’s united by passion and driven by the OneSwisslog team spirit. About Swisslog Swisslog is shaping the future of intralogistics. As part of the KUKA Group, we work on the latest technologies that are reimagining the world of logistics. We’re a team of 2,900 experts from 50 countries, serving some of the world's largest and most exciting brands. Together, we’re implementing smart and innovative approaches - including flexible robot-based and data-driven automation solutions that are transforming the supply chain. So join our team and share your unique perspective. Join the journey! If you think a career with Swisslog could be what you are looking for, we´d love to hear from you. We´re looking forward to receiving your application! Note for United States job postings (EEO statement): Swisslog is an Equal Opportunity Employer committed to building an inclusive and diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status, protected veteran status, or any other factor protected by applicable federal, state or local laws.

Requirements

Must-haves

Where do people love what they do, and being great at what they do?
Make an impact
Modify, maintain, and optimize PLC and HMI applications supporting facility operations.
Support, troubleshoot, repair, and upgrade installed automation systems while working closely with the Sys Ops team.
Provide after-hours controls support as needed to maintain system availability and operational performance.
Assist Sys Ops technicians and operations personnel with controls-related troubleshooting, root-cause analysis, and error recovery.
Maintains material handling control systems, including PLC/PC controllers, industrial networks such as Asi, Profibus, motor control systems, servo drives, frequency drives, and electrical distribution systems.
Support internal and external controls upgrades, lifecycle replacements, and capital projects
Analyze automation system performance and identify opportunities to improve reliability, throughput, and maintainability.
Communicate technical issues, corrective actions, and improvement recommendations to the Site Manager and Sys Ops leadership team.
What you need to succeed
3+ years of experience in industrial automation, controls engineering, or material handling systems.
Strong electrical and electromechanical troubleshooting skills.
Ability to diagnose and resolve complex automation and controls issues using PLC software and diagnostic tools.
Ability to read, understand, and modify PLC programs in multiple programming languages such as Ladder, Function Block, Statement List, etc.
Ability to work independently while managing multiple priorities in a fast-paced distribution environment.
Self-motivated, proactive, and customer-focused approach.
Industrial experience with sound knowledge of electro-mechanical or automation systems
Application knowledge of warehouse distribution systems (pallet or tote conveyor, storage and retrieval machines, monorail systems, etc)
Experience with AC Variable Frequency Drives and low voltage controls systems
Experience programming Variable Frequency Drives from scratch
Expert-level troubleshooting and modification experience with Siemens PLC platforms.
Experience supporting Siemens-based material handling and warehouse automation systems.
Our promise to you

Nice-to-haves

None flagged.

Application prep

Use the role’s language and application details while tailoring your materials.

Platform: successfactors
Effort: medium