Senior Production Test Systems Engineer (Thermal Switches)
Acron Aviation· Aviation & Aerospace· Aug 11, 2026 · 3mo agoPosted 77 days ago
Grand Rapids, MI
In office
Full-time
Senior
$137K–$195K est.
4+ years exp
Before you apply
Ghost Signal:
Open 77 days.
Job description
About Acron Aviation (Avionics – Aftermarket | Thermal Switches):
Acron Aviation designs, engineers, and manufactures certified avionics systems and aerospace components that support safety-critical operations across commercial and military aviation. Within our Aftermarket organization, the Thermal Switch product line supports the manufacture, sustainment, and continuous improvement of highly reliable thermal protection devices used in demanding aerospace and industrial applications. Our teams are focused on operational excellence, product quality, manufacturing efficiency, and continuous innovation to support long-term customer success.
Position Summary
Acron Aviation is seeking a motivated Senior Production Test Systems Engineer to support our growing Thermal Switch product line. This role focuses on improving manufacturing test operations through automation, process optimization, throughput improvements, and test system modernization.
The successful candidate will work closely with Manufacturing, Operations, Quality, and Product Engineering teams to identify production bottlenecks, improve test efficiency, reduce cycle times, and enhance product quality. This position offers an opportunity to directly influence manufacturing performance by implementing innovative test solutions and driving continuous improvement initiatives.
This role is ideal for an engineer who enjoys balancing hands-on troubleshooting with strategic improvement projects.
Production Test Support
Maintain and support production test equipment used in Thermal Switch manufacturing
Troubleshoot hardware, software, instrumentation, and fixture issues impacting production output
Provide day-to-day engineering support to manufacturing and test technicians
Investigate test failures and implement corrective actions to improve first-pass yield
Develop and maintain production test procedures, work instructions, and technical documentation
Process Improvement & Throughput Enhancement
Identify and eliminate production bottlenecks affecting test throughput
Analyze production metrics and test cycle times to drive efficiency improvements
Implement Lean Manufacturing and continuous improvement initiatives
Reduce manual operations through automation and process simplification
Partner with Operations to improve workflow, equipment utilization, and production capacity
Develop metrics and dashboards to monitor test performance and manufacturing efficiency
Test System Modernization
Upgrade and modernize legacy test equipment and software platforms
Evaluate new technologies that improve reliability, maintainability, and throughput
Design and implement automated test solutions to reduce labor content and improve consistency
Improve test data collection, reporting, and traceability capabilities
Support future production line expansion and capacity growth initiatives
Quality & Reliability
Support root cause investigations related to product quality and manufacturing escapes
Implement improvements that strengthen process control and product consistency
Assist in validating process changes and equipment upgrades
Support calibration, preventive maintenance, and equipment qualification activities
Collaborate with Quality Engineering to ensure compliance with applicable standards and procedures
Cross-Functional Collaboration
Work closely with Manufacturing Engineering, Operations, Production, Quality, and Product Development teams
Participate in continuous improvement events and operational excellence initiatives
Provide technical training and guidance to production and test personnel
Lead small- to medium-sized engineering projects from concept through implementation
Basic Qualifications:
Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Manufacturing Engineering, Systems Engineering, or a related technical discipline
4+ years of experience in manufacturing test engineering, production engineering, automation engineering, manufacturing engineering, or production support environments
Experience troubleshooting automated test systems, fixtures, and production equipment
Strong analytical and problem-solving skills
Knowledge of manufacturing process improvement methodologies
Experience with data analysis and performance metric reporting
Ability to work effectively with production personnel and cross-functional teams
Preferred Qualifications:
Experience supporting high-volume or repetitive manufacturing environments
Experience with Automated Test Equipment (ATE)
Knowledge of Lean Manufacturing, Six Sigma, Kaizen, or Continuous Improvement methodologies
Familiarity with instrumentation and data acquisition systems
Programming or scripting experience using Visual Basic, LabWindows/CVI, or similar tools
Experience with Manufacturing Execution Systems (MES), ERP systems, and production reporting tools
Experience implementing automation or modernization projects that resulted in measurable throughput improvements
Equal Opportunity Statement
Acron Aviation is proud to be an Affirmative Action and Equal Opportunity Employer. We are committed to treating all employees and applicants with respect and dignity and to maintaining a workplace free from unlawful discrimination. All applicants will be considered for employment regardless of race, color, religion, age, national origin, ancestry, ethnicity, gender (including pregnancy, childbirth, breastfeeding, or other related medical conditions), gender identity, gender expression, sexual orientation, marital status, veteran status, disability, genetic information, citizenship status, or any other legally protected characteristic.
Additional Information:
Acron Aviation maintains a drug-free workplace and conducts pre-employment substance abuse testing and background checks, where allowed by law. Acron Aviation is an E-Verify employer.
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