Senior Mechanical Design Engineer, Avionics Integration

What the role needs

• Design and develop avionics or PCBA mounting architectures or enclosures via CAD design and engineering release including GD&T per AMSE Y14.5
• Work cross-functionally with electrical engineering teams to develop and verify overall architecture, schematics, layout via ECAD/MCAD data exchange and ICD documentation.
• Design avionic accommodation including shock and vibration isolation, serviceability, connector access, EMI/EMC mitigation, grounding, shielding, thermal management, and reliability.
• Develop and execute environmental qualification testing for integrated avionics assemblies, including vibration, shock, thermal cycling, ingress protection, and EMI/EMC.
• Design fixtures and tooling to manufacture, inspect, qualify, and test avionics hardware
• Author test plans, technical documentation, and engineering milestones for cross team and leadership review of your systems.
• Ability to support critical development and test milestones, including occasional extended hours and weekends as needed
• 6+ years of experience in mechanical engineering with a focus on avionics integration, electronics packaging, or wire harness design
• Strong experience with 3D CAD tools (e.g., NX, SolidWorks, or equivalent) for mechanical design and detailed drawings including expertise in GD&T per ASME Y14.5
• Practical experience with enclosure design, wire harness routing/integration, and EMI/EMC mitigation techniques.
• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, Electrical Engineering, or a related field.
• Demonstrated hands-on experience owning end-to-end hardware development and integration efforts (e.g., student aerospace/rocketry teams, UAV projects, automotive electronics integration, or similar).

From the employer

About Mach Industries Founded in 2023, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking an Mechanical Engineer with Avionics Integration expertise to join our team in designing, integrating, and testing the electro-mechanical systems that support next-generation defense platforms. In this hands-on role, you’ll develop avionics mounting architectures, electronics enclosures, PCBA mounting, wire harness accommodation, connector interfaces, EMI/EMC accommodation, and thermal management solutions for reliable, flight-ready hardware. At Mach Industries, we are redefining the future of defense through advanced, scalable platforms. As a Mechanical Avionics engineer, you will play a key role in taking avionics systems from concept through hardware bring-up, environmental testing, and flight qualification. Collaborating with electrical, firmware, systems, manufacturing, and test teams, you’ll help create rugged, serviceable, and manufacturable hardware built to perform in demanding aerospace environments. Key Responsibilities Design and develop avionics or PCBA mounting architectures or enclosures via CAD design and engineering release including GD&T per AMSE Y14.5 Work cross-functionally with electrical engineering teams to develop and verify overall architecture, schematics, layout via ECAD/MCAD data exchange and ICD documentation. Design avionic accommodation including shock and vibration isolation, serviceability, connector access, EMI/EMC mitigation, grounding, shielding, thermal management, and reliability. Develop and execute environmental qualification testing for integrated avionics assemblies, including vibration, shock, thermal cycling, ingress protection, and EMI/EMC. Design fixtures and tooling to manufacture, inspect, qualify, and test avionics hardware Author test plans, technical documentation, and engineering milestones for cross team and leadership review of your systems. Ability to support critical development and test milestones, including occasional extended hours and weekends as needed Required Qualifications 6+ years of experience in mechanical engineering with a focus on avionics integration, electronics packaging, or wire harness design Strong experience with 3D CAD tools (e.g., NX, SolidWorks, or equivalent) for mechanical design and detailed drawings including expertise in GD&T per ASME Y14.5 Practical experience with enclosure design, wire harness routing/integration, and EMI/EMC mitigation techniques. Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, Electrical Engineering, or a related field. Demonstrated hands-on experience owning end-to-end hardware development and integration efforts (e.g., student aerospace/rocketry teams, UAV projects, automotive electronics integration, or similar). Preferred Qualifications Advanced degree (Masters or PhD) in Mechanical Engineering, Aerospace Engineering, Electrical Engineering, or a related field. Experience with environmental acceptance / qualification testing of avionics (vibration, shock, thermal, IP testing). Working knowledge of thermal management and layout best practices for electronics. Experience evaluating PCBA structural response, including first-order analytical methods, finite element analysis (FEA), vibration response, and Steinberg-type fatigue assessment. Experience with design and release of wire harnesses, including routing, connector selection, strain relief, bend-radius compliance, abrasion protection, shielding termination, grounding schemes, and maintainability. Experience collaborating closely with electrical engineering teams on layout, connector selection, grounding, and shielding. Knowledge of aerospace or defense standards and requirements for avionics integration. Additional Requirements Available to work extended hours and weekends as needed ITAR Requirements To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here . Engineer $140,000 — $180,000 USD At Mach, we believe that compensation is more than just a paycheck. It's a comprehensive package designed to reward the time, skills, and expertise you bring to our team. We are committed to offering competitive compensation that is equitable, transparent, and aligned with market trends. Key Elements of Our Compensation Philosophy: Competitive Salaries : We continuously research market rates to ensure our salaries are competitive with those in our industry and geographic location. Performance-Based Incentives : Our bonus structure is tied to both individual and company performance, creating a win-win scenario that motivates our team members to excel. Equity Participation : We offer stock options or equity to employees, ensuring that you share in the success and growth of the company. Benefit Packages : Our benefits include healthcare, dental and vision plans, retirement savings, and paid time off, because we understand that your well-being extends beyond the office. Professional Development : We allocate funds for continuing education, training, and career growth. Transparency : We are committed to openness about our compensation tiers and how decisions are made, ensuring trust and mutual respect. By joining Mach, you’re not just accepting a job—you’re becoming a key part of a team that values your contributions and invests in your growth. Together, we aim to create a rewarding environment that sets the stage for long-term success. Data Privacy To view Mach Industries candidate data privacy policy, please visit https://machindustries.com/privacy-policy . Disclosures This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license. Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S. The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development. Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!